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ats:inteli [2024/05/25 12:28] – removed - external edit (Unknown date) 127.0.0.1ats:inteli [2024/09/21 22:24] (current) – [117 ATS -- Automatic Transfer Switch-Contactor] Alan Shea
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 +======Auto Mains Fail Transfer Switch :: ComAp Inteli-ATS====
 +{{ :ats:inteliats2_70_main.jpg?direct&300|}}
 +This automatic transfer switch uses a [[https://www.comap-control.com/products/switchgear-control-and-protections/ats-controllers/|ComAp ATS Controller]] combined with motor contactor switching to provide a fully-featured ATS with full metering & history logging, and can also be remotely monitored. 
 +  * [[https://www.comap-control.com/products/switchgear-control-and-protections/ats-controllers/inteliats2-50/|InteliATS 50]] 
 +  * [[https://www.comap-control.com/products/switchgear-control-and-protections/ats-controllers/inteliats2-70/|InteliATS 70]] adds PLC logic blocks
 +
 +====Motor Contactor Selection==
 +The appropriate size of motor contactors should be selected based on the load served and the genset size. The 400A frame is a good general purpose selection, but smaller or larger can substituted. Recommended source: [[https://www.factorymation.com/Contactors_Overloads_qs/Metasol-Contactors-Overloads-9-to-800A?Coil_Voltage=240V-AC-Class&Nominal_Amps=150,225,400,800|FactoryMation.com]] //(225A frame and larger have 100-240VAC/DC coils)// 
 +
 +  * //See the discussion at [[ats:start#contactor-based-atspro-con|ATS Pro & Con]] for reasons why this may or may not be an appropriate choice for your application.// 
 +
 +---- 
 +\\ 
 +<WRAP center round alert 60%>
 +\\ 
 +**See warnings below** 
 +</WRAP>
 +\\ 
 +---- 
 +
 +
 +=====One-Line Diagram===
 +{{:ats:e117.1_r1.1_auto_transfer_switch_inteliats.png?direct&600 |}}
 +
 +===Auto Mains Fail Transfer Switch==
 +<WRAP col2>
 +One-line diagram, detailed schematic/wiring diagram, and parts list:
 +  * {{ :ats:e117.1-3_r1.1_auto_transfer_switch_inteliats.pdf |}}
 +  * {{ :ats:e117.1-3_r1.1_auto_transfer_switch_inteliats.dsn |}}
 +\\ 
 +//(DSN) files can be edited with [[:TinyCAD|]].//
 +</WRAP>
 +=====Description of Operation===
 +Contactors K-U [3] and K-G [5] are mechanically and electrically interlocked to ensure that only one can be closed at a time. 
 +
 +===Definitions==
 +  * **Utility Connected:** Two Green indicators (L-U, L-KU)
 +  * **Generator Connected:** Two Blue Indicators (L-G, L-KG)
 +  * **Load Connected:** White Indicator(s) (one per phase, if desired)
 +  * **K-G [3], K-U [4]**: Utility & Generator Power Contactors, 400 Amp 3-pole
 +
 +====Utility Power Failure==
 +  - Starting with Utility Power being supplied to the load: Contactor K-U [3] is closed, and all timers have expired.
 +  - Power is removed from the coil for K-U [3] if: 
 +    - Utility power fails
 +    - Voltage on any phase exceeds minimum or maximum voltage setpoint.  
 +    - Frequency exceeds minimum or maximum setpoint
 +    - Phase rotation is reversed
 +  - When K-U [3] opens: 
 +    - Load is disconnected (Preventing damage to equipment caused by low voltage.) 
 +  - If utility power fails to return within 5 seconds: 
 +    - InteliATS closes KGS [6] to start the genset
 +  - Once the generator is running, the InteliATS: 
 +    - Qualifies input for minimum, maximum voltage on all phases, correct phase rotation, minimum, maximum frequency
 +    - Illuminates L-G (Blue) indicating generator power is OK.
 +    - Begins countdown (5 seconds). 
 +  - K-G [5] then closes: 
 +    - Supplies generator power to the load
 +    - Opens the neutral connection for the coil on K-U [3], preventing K-U [3] from closing by accident. 
 +    - Illuminates L-KG (Blue) indicating that generator is supplying the load. 
 +
 +====Utility Power Return==
 +  - When Utility Power returns, InteliATS: 
 +    - Qualifies input for minimum, maximum voltage on all phases, correct phase rotation, minimum, maximum frequency
 +    - Indicator L-U (Green) illuminates to confirm utility grid voltage is acceptable
 +  - Begins time delay (15 minutes), which ensures:
 +    - The utility grid has time to stabilize
 +    - Delays adding loads to the grid after an outage
 +    - Eliminates short-cycling if the grid drops again shortly after returning
 +    - Provides a minimum run-time for the generator to ensure it gets up to operating temperature
 +  - Opens the coil for K-G [5]: 
 +    - Disconnects load from Generator
 +    - Connects neutral of K-U [3] coil
 +  - K-U [3] closes after setpoint time-delay (as short as 1mS)
 +    - Connects load to Utility Grid
 +    - Disables K-G [5] by disconnecting neutral of coil
 +    - Illuminates L-KU (Green), indicating Utility/Grid is supplying load
 +  - Begins time delay (2 minutes) for Generator cool-down (running with no load)
 +    - Opens KGS [6] to disconnect the generator auto-start signal 
 +    - Genset stops
 +
 +====Force Generator Operation ==
 +  * Operating S2, Auto/Gen, to the "Gen" position forces selection of Generator by InteliATS
 +    * InteliATS will start generator, qualify power, then turn off K-U [3] and turn on K-G [5] after setpoint delay (as short as 1mS). 
 +  * Switching S2 back to Auto will switch back to Utility power if it is qualified based on normal setpoint limits. 
 +
 +====Manual Bypass===
 +<wrap important>
 +Voltage, frequency, and phase monitoring is inactive while either bypass mode is active! 
 +</wrap>
 +
 +  * Operating S3, Manual Bypass, forces selection of Utility or Generator power and bypasses InteliATS controls, switching InteliATS to "OFF" Mode. 
 +  * S4 is a 3-position center return selector switch with "ON" and "OFF".
 +    * S4 is only enabled when S3 is not in "AUTO"
 +    * When S3 is in either "City" or "Gen" bypass mode, S4 switches ON or OFF the respective contactor.
 +  * S3 is mounted inside a protective shroud to prevent casual operation. 
 +  * Placing S3 in the City (Utility) disables genset auto-start and K-GC (5)
 +    * To turn on City/Utility power, momentarily turn S4 to the "ON" position.
 +    * To turn off the City/Utility Power, momentarily turn S4 to the "OFF" position.  
 +    * Low voltage from City power will not open contactor K-UC (3) until the voltage falls to approximately 60VAC. 
 +  * Placing S3 in the Generator position disables K-UC (3), City Power and starts the Generator.
 +    * To switch on Generator power, momentarily turn S4 to the "ON" position once generator is up to speed. 
 +    * To turn off the Generator Power, momentarily turn S4 to the "OFF" position.  
 +    * Power to the load will remain OFF until S3 is returned to AUTO, or switched to CITY. 
 +    * If the generator fails (or runs out of fuel) and the voltage falls below approximately 60VAC, contactor K-UG (5) will open by itself. 
 +      * Allowing this to happen can damage equipment, including the generator diodes. 
 +
 +
 +
 +
 +====Emergency Stop=== 
 +  * Operating the Emergency Stop (E-Stop) mushroom switch immediately disconnects all power sources and shuts down genset, if it is operating. 
 +  * The E-Stop must be turned clockwise to release the latched condition, and the alarm reset on the InteliATS in order to return to normal operation. 
 +
 +
 +=====Bill of Materials==
 +**//[Incomplete, work in progress]//**
 +====117 ATS -- Automatic Transfer Switch-Contactor===
 +  * [[https://docs.google.com/spreadsheets/d/1r8JlMTjobZA3-YeLz29EerO8OxSNKXO5SXB6vngvN9Y/edit?usp=sharing|BOM 117 -- Google Sheets]]
 +  * [[https://docs.google.com/spreadsheets/d/e/2PACX-1vTpnSXQxSW-pyEPUDI_RqkSWwlRZ5bm6xUZVdUwxoYJp45-My7mLLED89SG-gxo4DX0bJ0KjPFYXsjP/pubhtml?gid=0&single=true|BOM 117 -- Web Page]]
 +  * 
 +
 +
 +<html><iframe width="950px" height="600px" src="https://docs.google.com/spreadsheets/d/e/2PACX-1vTpnSXQxSW-pyEPUDI_RqkSWwlRZ5bm6xUZVdUwxoYJp45-My7mLLED89SG-gxo4DX0bJ0KjPFYXsjP/pubhtml?gid=0&amp;single=true&amp;widget=true&amp;headers=false"></iframe></html>
 +
 +{{page>:warnings&nofooter}}
 +
 +<WRAP center round alert 70%>
 +**DANGER:** Current transformers must be connected to a device, or short-circuited before power is applied in the circuit to be measured. Current transformers are //constant current// devices, not //constant voltage// like ordinary transformers. 
 +
 +  * **A C.T. with loose leads can have lethal voltage on the terminal, possibly over 1000V.** 
 +
 +  * **Do not disconnect a C.T. when power is present in the measured circuit!** 
 +</WRAP>
  

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